Characteristics of LSAW steel pipes with different manufacturing processes

LSAW (Longitudinal Submerged Arc Welded) steel pipes can be manufactured using different processes, resulting in variations in their characteristics. Here are the characteristics of LSAW Steel Pipes with different manufacturing processes:

1. Single Seam LSAW Pipes:

- Manufacturing Process: In the single seam LSAW process, a single steel plate is formed into a cylindrical shape and welded along a single longitudinal seam.

- Characteristics:

- Single seam LSAW pipes have a straight weld seam running along the length of the pipe.

- They are generally used for smaller diameter pipes.

- Single seam LSAW pipes are suitable for various applications, including general-purpose pipelines, structural support, and infrastructure projects.

- They offer cost-effectiveness compared to seamless pipes for smaller diameter applications.

2. Double Seam LSAW Pipes:

- Manufacturing Process: Double seam LSAW pipes are manufactured using two separate steel plates that are formed into cylindrical shapes and then welded along two longitudinal seams.

- Characteristics:

- Double seam LSAW pipes have two parallel weld seams running along the length of the pipe.

- They are commonly used for larger diameter pipes.

- Double seam LSAW pipes provide increased strength and load-bearing capacity compared to single seam pipes.

- They are suitable for high-pressure applications, such as oil and gas transportation pipelines.

3. UOE (U-ing, O-ing, Expanding) LSAW Pipes:

- Manufacturing Process: UOE LSAW pipes are produced using the UOE method, which involves U-ing (pre-bending the plate edges), O-ing (forming the plate into a U shape), and expanding (expanding the U-shaped plate into a cylindrical shape) before welding.

- Characteristics:

- UOE LSAW pipes have a U-shaped configuration before expanding, resulting in a rounded internal profile.

- They offer high dimensional accuracy and excellent roundness.

- UOE LSAW pipes are commonly used for large-diameter and thick-walled pipes.

- They are suitable for applications requiring high strength, such as offshore pipelines and structural applications.

4. JCOE (J-ing, C-ing, O-ing, Expanding) LSAW Pipes:

- Manufacturing Process: JCOE LSAW pipes are produced using the JCOE method, which involves J-ing (pre-bending the plate edges), C-ing (forming the J-shaped plate into a C shape), O-ing (forming the C-shaped plate into an O shape), and expanding (expanding the O-shaped plate into a cylindrical shape) before welding.

- Characteristics:

- JCOE LSAW pipes have a J-shaped configuration before expanding, resulting in a pronounced J-shaped internal profile.

- They offer good roundness and dimensional accuracy.

- JCOE LSAW pipes are commonly used for large-diameter and thick-walled pipes.

- They provide excellent mechanical properties and are suitable for high-pressure and critical applications, including oil and gas pipelines.

5. HSAW (Helical Submerged Arc Welded) Pipes:

- Manufacturing Process: HSAW Pipes are produced by helically forming and welding a steel strip into a cylindrical shape.

- Characteristics:

- HSAW pipes have a continuous helical weld running along the length of the pipe.

- They are typically used for large-diameter pipes, including those used in oil and gas transmission.

- HSAW pipes offer good load-bearing capacity and are suitable for high-pressure applications.

- They are known for their efficiency in handling high production volumes.

6. LSAW Pipes with Internal and External Coating:

- Coating Process: LSAW pipes can undergo additional coating processes to enhance their corrosion resistance and protect against external environments.

- Characteristics:

- Coated LSAW pipes are commonly used in applications where corrosion prevention is crucial, such as oil and gas pipelines.

- Internal coating, such as fusion-bonded epoxy (FBE), provides protection against corrosion and helps maintain the flow efficiency of the pipe.

- External coating, such as three-layer polyethylene (3LPE) or three-layer polypropylene (3LPP), offers excellent corrosion resistance and mechanical protection.

7. LSAW Pipes with High-Frequency Induction (HFI) Welding:

- Manufacturing Process: Some LSAW pipes employ high-frequency induction welding in the construction process to achieve a strong and reliable weld.

- Characteristics:

- HFI-welded LSAW pipes have a high-quality weld seam with good dimensional accuracy.

- They offer excellent mechanical properties, including high tensile strength and impact resistance.

- HFI-welded LSAW pipes are suitable for demanding applications, such as offshore structures, where weld integrity is crucial.

It's important to note that the specific characteristics of LSAW pipes can vary depending on the manufacturing process, steel grade, coating, and other factors. When selecting LSAW pipes for a particular application, it's essential to consider factors such as the intended use, environmental conditions, pressure requirements, and industry standards to ensure the pipes meet the project's specific needs.

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Specializing in large diameter ultra-thick wall submerged arc welded steel pipe
and spiral submerged arc welded steel pipe

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