Major producing equip list (JCOE)

NO EQUIPMENT PARAMETERS QTY. MAIN FUNCTION
1 Edge millingmachine Processing diameter:φ400-φ1422mmPlate length:6000-14000mmPlate width:1000-4500mmPlate Thickness:6.4-50mmUnilateral maximum milling:15mmMaterial:Carbon steel and low alloy steelProcessing efficiency 10 pipes/h(Φ1016×25.4×12000mm X70) 1 Edge milling 
2 Pre-bendingmachine Processing diameter:φ400-φ1422mmEquipment pressure:16000kNPlate Thickness(max):50mmPlate Width:1200~4500mmMaterial:Carbon steel and low alloy steelProcessing efficiency:10 pipes/h(Φ1016×25.4×12000mm X70) 1 Pre-bending 
3 CNCFormingmachine  Processing diameter:φ400~φ1422mm Equipment pressure:36000kN Plate Thickness:6.4~50mm Pipe length:6000~12800mm Material:Carbon steel and low alloy steel Processing efficiency:10 pipes/h(Φ1016×25.4×12000mm X70)  1 Forming 
4 Pre-weldingmachine  Processing diameter:φ400~φ1422mm Equipment pressure:20000kN Pipe Thickness:6.4~50mm Pipe length:6000~14000mm Material:Carbon steel and low alloy steel Processing efficiency:10 pipes/h(Φ1016×25.4×12000mm X70) Welding info:GMAW (Auto) 1000-3000mm/min  1 Pre-welding 
5 Inner weldingmachine  Welding machine:LINCOLN OD:φ400~φ1422mm Pipe Thickness:6.4~80mm Pipe length:7000~14000mm Material:Carbon steel and low alloy steel Processing efficiency:4 pipes/h (Φ1016×25.4×12000mm X70) Welding info:SAW(Auto) 0.5-2.6m/min 2 wires ,longitudinal arrangement( AC+DC)  1 Pipeinnerwelding 
6 Outer weldingmachine  Welding machine:Lincoln welding machine OD:φ400~φ1422mm Pipe Thickness:6.4~80mm Pipe length:7000~14000mm Material:Carbon steel and low alloy steel Processing efficiency:4 pipes/h (Φ1016×25.4×12000mm X70) Welding info: SAW(Auto) 0.5-2.6m/min 3 wires ,longitudinal arrangement (AC+DC+DC)  1 Pipe outer welding 
7 X-raydetectionsystem  Digital Radiography :Max 40mm X-ray film:Max 80mm Static sensitivity ≥ 1.5% Dynamic sensitivity ≥ 2.2%  1 RT
8 Hydraulictestingmachine  30000KN Φ406 ~ 1422 mm Max test pressure: 28Mpa Length : 8 ~ 12.2m  1 Hydrotest 
9 Phased arrayautomaticflaw detectorsystem  Pipe diameter range: Φ406 ~ 1422 mm Maximum thickness: 50mm Coupling agent: Water Number of probes: 4 sets Detection method: automatic phased array ultrasonic flaw detection, with real-time detection imaging and defect recording functions.  1 PAUT test 
10 Aligningmachine  Processing diameter:φ400~φ1422mm Equipment pressure:20000kN Plate Thickness:6.4~80mm Pipe length:6000~14000mm Material:Carbon steel and low alloy steel Processing efficiency:5 pipes/h (Φ1016×25.4×12000mm X70)  1 Adjust straightness 
11 Roundingmachine  Processing diameter:φ400~φ1422mm Plate Thickness:6.4~30mm Pipe length:6000~12000mm Material:Carbon steel and low alloy steel Processing efficiency:5 pipes/h (Φ1016×25.4×12000mm X70)  1 Pipe endChip processing 
12 Crane  QD20/5-22.5A5  6  

JCOE steel pipe process (NON EXPANDED PIPE)

(OD 16"~60", 12M)

JCOE steel pipe process

1. Steel Plate Feeding

JCOE steel pipe process

2. Steel plate flaw detection

JCOE steel pipe process

3. Edge Milling

JCOE steel pipe process

4. Pre Bending

JCOE steel pipe process

5. Bending

JCOE steel pipe process

6. Tack Weding

JCOE steel pipe process

7. Internal Welding

JCOE steel pipe process

8. External Welding

JCOE steel pipe process

9. Adjust roundness

JCOE steel pipe process

10. Adjust straightness

JCOE steel pipe process

11. Hydrostatic test

JCOE steel pipe process

12. Online RT flaw detection

JCOE steel pipe process

13. Online UT flaw detection

JCOE steel pipe process

14. End Facing

JCOE steel pipe process

15. FINAL INSPECTION

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Specializing in large diameter ultra-thick wall submerged arc welded steel pipe
and spiral submerged arc welded steel pipe

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